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Prototyping, prototyping and then more prototyping

Small investments in prototyping early in a development program can equate to major savings of time and money later…


Prototyping in product design and development serves a range of different purposes.  These range from assessing specific technical risks, through to problem-solving, trouble-shooting and quality assurance verification.  At Bayly we urge you to utilise prototyping to reduce time to market, reduce risk and reduce cost.

Bayly’s Prototyping services allow you to visualize and assess product designs before you invest in costly tooling and manufacturing. You can address and resolve critical development issues and risks through the use of Bayly’s latest tools, materials, processes and expertise.

PrototypingOur responsive and affordable prototyping services are tailored to meet your requirements. We can manufacture prototypes and models for conceptual presentations, functional testing, promotional events, point-of-sale displays and as communication aids for your sales team, distributors and potential customers.

We offer a range of prototyping services through our allied partners, both local and off-shore.

Our prototyping services include finishing, assembly, testing and comprehensive review of design based on individual project requirements.

Call us today and find out how our prototyping services can help get your products to market faster.



The types of manufacturing processes that we use to make our prototypes for you are widely representative of the actual manufacturing processes that will eventually be used and include

  • Rapid prototyping and 3D printing, including SLA, SLS and FDM processes
  • CNC machining in a range of materials including plastics, metals, and composites
  • Vacuum casting of complex components in urethanes (large range of material hardness)
  • Casting of soft or flexible components in silicones and/or urethanes
  • Metal-injection moulded components, low volume
  • Metal casting via die-casting, sand-casting and investment casting
  • Metal forming, folding and welding services
  • Scale models and form-studies in foam, timber, silicone, or plastic